Gypsum Ceiling Tile Production Machinery

Gypsum Ceiling Tile Production Machinery
Details:
Gypsum Ceiling Tile Production Machinery is a fully automated, industrial-grade manufacturing plant designed to produce premium-quality, vinyl-faced (PVC) and aluminum foil-backed laminated gypsum ceiling tiles. This highly efficient production line integrates auto-loading, substrate feeding,...
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Hebei Enjoy Technology Co., Ltd. is one of the leading manufacturers and suppliers of gypsum ceiling tile production machinery in China. Please feel free to buy high quality building material machinery made in China here from our factory. Good service and punctual delivery are available.

 

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Gypsum Ceiling Tile Production Machinery is a fully automated, industrial-grade manufacturing plant designed to produce premium-quality, vinyl-faced (PVC) and aluminum foil-backed laminated gypsum ceiling tiles. This highly efficient production line integrates auto-loading, substrate feeding, high-precision glue coating, PVC film lamination, longitudinal/transverse cutting, and automated edge-tape sealing. It is the premier investment choice for building material manufacturers looking to supply schools, offices, and hospitals with high-capacity, cost-effective acoustic ceiling tiles.

Technical Specifications & Equipment Parameters

Parameter / Feature Performance Specification
Production Capacity 2,000,000 to 6,000,000 m²/year (Customizable)
Applicable Base Board Standard gypsum plasterboard (7mm - 12mm thickness)
Finished Tile Dimensions 595×595mm, 600×600mm, 603×603mm, 1200×600mm
Lamination Speed 5 - 15 meters/minute (Inverter controlled)
Total Power Load Approx. 35 kW - 60 kW (Depending on layout)
Automation Level Fully automatic PLC control system with touch screen

Core Mechanical Advantages

High-Precision Lamination & Zero Bubbles: Equipped with heavy-duty steel and rubber pressure rollers paired with electronic tension control, ensuring the PVC film and aluminum foil adhere flawlessly without wrinkling or bubbling.

Automated Dust Extraction System: Integrated high-power industrial vacuums clean the gypsum board surface before gluing, maximizing adhesion and guaranteeing a spotless finish.

Servo-Driven Cutting Precision: Features high-speed, synchronized longitudinal and transverse saws that trim panels to exact dimensions with a tolerance of ≤ ±0.5mm, drastically reducing material waste.

Industrial PLC Smart Control: The entire line is synchronized via a centralized PLC system, allowing a single operator to manage the whole production run via a user-friendly HMI touch panel.

Heavy-Duty Edge Banding: Seamlessly integrates an automatic 4-side edge tape application unit using moisture-resistant hot-melt adhesive to prevent future moisture ingress and board sagging.

Plant Layout & Main Modules

Board Loading & Dust Cleaning Unit: Automatically lifts raw gypsum sheets and brushes away residual plaster dust.

Precision Glue Coating Machine: Evenly applies specialized eco-friendly laminating adhesive across the board surface.

Double-Side Laminating System: Simultaneously applies decorative PVC film on the front and protective aluminum foil on the back.

Automatic CNC Cutting & Trimming Line: Slice-cuts large boards into precise 600x600mm or custom modular tiles.

Edge Sealing & Packaging Section: Seals exposed gypsum edges with protective PVC tape, followed by automated stacking and shrink-wrapping.

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