Hebei Enjoy Technology Co., Ltd. is one of the leading manufacturers and suppliers of full automatic pvc gypsum ceiling tiles line in China. Please feel free to buy high quality building material machinery made in China here from our factory. Good service and punctual delivery are available.
The Full Automatic PVC Gypsum Ceiling Tiles Production Line is a state-of-the-art manufacturing system designed for the high-efficiency production of PVC laminated gypsum ceiling tiles. This integrated line transforms raw gypsum boards into finished, decorated ceiling tiles through a continuous, automated process. It is the ideal solution for manufacturers seeking to produce high-quality, moisture-resistant, and aesthetically pleasing ceiling materials for residential, commercial, and industrial applications.
Our line is engineered for stability, precision, and minimal labor intervention, ensuring consistent product quality and high output capacity.
Key Features & Advantages
High Degree of Automation
From board feeding to final stacking, the entire process is controlled by a sophisticated PLC system, significantly reducing labor costs and human error.
Dual-Side Lamination
Capable of applying PVC film or aluminum foil to both sides of the gypsum board simultaneously, ensuring a uniform and strong bond.
Precision Cutting
Equipped with an automated cutting saw that can produce tiles in standard sizes (e.g., 600x600mm, 600x1200mm) with high accuracy and clean edges.
Integrated Dust Collection
The cutting section is paired with a powerful pulse-jet bag filter dust collector, maintaining a clean and safe working environment.
Stable & Durable
The machine frame is robust, and key components are sourced from reputable brands, guaranteeing long-term, reliable operation.
Versatile Production
Can handle various types of decorative films and gypsum board thicknesses, offering flexibility in product design.
Production Process Flow
The production line executes a seamless sequence of operations:
- Automatic Board Feeding: Raw gypsum boards are automatically loaded onto the conveyor line.
- Dust Removal: The board surface is cleaned to ensure optimal adhesion.
- Glue Application (Side 1): A precise and even layer of specialized adhesive is applied.
- Film Unwinding & Lamination (Side 1): PVC or aluminum foil film is unrolled and pneumatically pressed onto the board.
- Automatic Board Flipping: The board is smoothly turned over for processing on the other side.
- Glue Application (Side 2): Adhesive is applied to the second side.
- Film Unwinding & Lamination (Side 2): The second layer of film is applied.
- Automatic Cutting: The continuous laminated board is cut into individual tiles of pre-set dimensions.
- Automatic Stacking: Finished tiles are neatly stacked and prepared for packaging.
Technical Specifications
|
Parameter |
Specification |
|
Applicable Board Size |
1220 mm x 2400 mm (Standard) |
|
Finished Tile Sizes |
600x600 mm, 600x1200 mm, or custom sizes |
|
Lamination Material |
PVC Film, Aluminum Foil Film |
|
Cutting Speed |
Up to 15 meters/minute |
|
Total Power (Approx.) |
35 - 40 KW (varies by configuration) |
|
Control System |
PLC with Touch Screen Interface |
|
Machine Dimensions (L x W x H) |
Approx. 22m x 6m x 3m (entire line) |
Main Components
A typical Full Automatic PVC Gypsum Ceiling Tiles Line consists of the following major units:
Automatic Double-Side Laminating Machine
The core unit for applying films to both sides of the board.
01
Automatic Cutting Saw
A precision saw with multiple vertical and horizontal blades for fast, accurate cutting.
02
Dust Collector
A high-efficiency system to capture dust generated during the cutting process.
03
Automatic Board Flipper
A mechanism that reliably turns the board for dual-sided processing.
04
Automatic Stacker
Collects and organizes the finished tiles for easy handling.
05
Final Product Applications
The PVC gypsum ceiling tiles produced by this line are widely used for:
- Residential Buildings: Apartments, houses, and villas.
- Commercial Spaces: Offices, hotels, shopping malls, and restaurants.
- Public Facilities: Hospitals, schools, and airports.
- These tiles offer excellent properties such as moisture resistance, fire retardancy, easy cleaning, and a wide range of decorative patterns, making them a popular choice for modern interior decoration.
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