Hebei Enjoy Technology Co., Ltd. is one of the leading manufacturers and suppliers of pvc gypsum ceiling production line with plc control in China. Please feel free to buy high quality building material machinery made in China here from our factory. Good service and punctual delivery are available.
This production line is a fully automated, integrated system designed for the high-efficiency manufacturing of PVC-faced gypsum ceiling tiles. It transforms raw paper gypsum boards into finished, decorative ceiling panels by precisely applying a PVC decorative film to the front surface and a moisture-proof aluminum foil backing to the rear.
Engineered for modern industrial demands, the line features a sophisticated PLC (Programmable Logic Controller) control system, ensuring operational precision, consistency, and minimal manual intervention. It is the ideal solution for producing high-quality ceiling tiles used in commercial, residential, and industrial buildings, particularly in environments requiring enhanced moisture resistance and easy maintenance.
Key Features
Fully Automated PLC Control System
Centralized Operation: The entire production process, from feeding to stacking, is managed through a user-friendly Human-Machine Interface (HMI) connected to the PLC.
Precision & Stability: Ensures accurate control over temperature, pressure, and line speed, guaranteeing consistent product quality and reducing material waste.
Real-time Monitoring: Operators can monitor all production parameters, diagnose faults, and adjust settings in real-time for optimal efficiency.
High-Efficiency Production
Continuous Process: The line is designed for non-stop, continuous production, significantly increasing output capacity.
Integrated Lamination: Capable of simultaneously applying both the front PVC film and the rear aluminum foil in a single pass.
Automated Handling: Includes automatic feeding, cutting, and stacking systems to minimize labor costs and maximize throughput.
Superior Product Quality
Flawless Lamination: Advanced pressure and temperature control systems ensure a bubble-free, wrinkle-free bond between the gypsum board, PVC film, and aluminum foil.
Precision Cutting: High-accuracy cutting units produce tiles with clean edges and exact dimensions, such as the standard 595x595mm or 600x600mm.
Versatile Design: The line can handle a variety of PVC films, allowing for the production of tiles with different colors, patterns (e.g., wood grain, marble), and surface finishes (e.g., glossy, matte).
Technical Specifications
|
Parameter |
Specification |
|
Control System |
PLC with Touch Screen HMI |
|
Raw Material |
Paper Gypsum Board, PVC Film, Aluminum Foil |
|
Finished Product |
PVC-faced Gypsum Ceiling Tile |
|
Standard Tile Size |
595x595mm, 600x600mm, 603x603mm (Customizable) |
|
Tile Thickness Range |
7mm - 12mm |
|
Production Capacity |
2 - 6 Million Square Meters / Year |
|
Power Supply |
380V, 50Hz, 3-Phase (Customizable) |
|
Total Power |
Approx. 45 - 75 KW (Depending on configuration) |
|
Production Speed |
0 - 20 Meters / Minute (Adjustable) |
Production Process
The production line executes a streamlined, multi-stage process:
Automatic Feeding
Raw paper gypsum boards are loaded onto the line's conveyor system.
Surface Treatment
The board surface is prepared to ensure optimal adhesion for the lamination process.
PVC & Foil Lamination
A PVC decorative film is precisely applied to the top surface, while an aluminum foil sheet is simultaneously laminated to the bottom. This is achieved through a heated pressure roller system.
Curing & Cooling
The laminated board passes through a cooling section to set the adhesive and ensure a strong, permanent bond.
Precision Cutting
An automated cutting unit trims the continuous board into individual ceiling tiles of the pre-set dimensions.
Automatic Stacking
The finished tiles are automatically collected and stacked, ready for packaging.
Final Product Applications
The PVC gypsum ceiling tiles produced by this line are widely used due to their excellent properties:
- Moisture Resistance: Ideal for high-humidity areas like bathrooms, kitchens, swimming pools, and basements.
- Easy to Clean: The smooth PVC surface can be easily wiped clean, making it suitable for hospitals, laboratories, and schools.
- Fire Retardant: The core gypsum board provides inherent fire-resistant properties.
- Aesthetic Appeal: Available in a vast range of designs to match any interior decor.
- Common Venues: Commercial buildings, hotels, supermarkets, offices, and residential homes.
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