Hebei Enjoy Technology Co., Ltd. is one of the leading manufacturers and suppliers of pvc gypsum ceiling tile production equipment in China. Please feel free to buy high quality building material machinery made in China here from our factory. Good service and punctual delivery are available.
This fully automatic production line is designed for the high-efficiency manufacturing of PVC-faced gypsum ceiling tiles. It integrates advanced surface lamination technology with precision cutting and dust removal systems, ensuring the production of high-quality, decorative ceiling tiles with consistent dimensions and superior finish.
The equipment is suitable for processing standard gypsum boards into finished ceiling tiles, widely used in commercial and residential suspended ceiling systems.
Technical Specifications
|
Parameter |
Specification |
|
Equipment Name |
PVC Gypsum Ceiling Tile Production Line |
|
Applicable Board Size |
1220mm × 2400mm (Standard Gypsum Board) |
|
Finished Tile Sizes |
600mm × 600mm, 600mm × 1200mm (Customizable) |
|
Lamination Width |
Effective width up to 1300mm |
|
Cutting Speed |
Up to 15 meters/minute |
|
Lamination Power |
4.5KW (Frequency Control) |
|
Cutting Power |
17.15KW (Frequency Control) |
|
Dust Collector Power |
15KW |
|
Transmission Mode |
Chain and sprocket drive with frequency conversion |
Key Production Processes
The production line operates through a synchronized, automated sequence to ensure efficiency and quality:
- Automatic Board Feeding: The process begins with the automatic (or manual) feeding of raw gypsum boards onto the conveyor line.
- Surface Cleaning: A dust removal station cleans the board surface to ensure optimal adhesion for the lamination process.
- Adhesive Application: Specialized glue for PVC or aluminum foil films is applied uniformly to the board surface.
- Film Lamination: The machine automatically unrolls the PVC or aluminum foil film and uses pneumatic pressing to laminate it onto the gypsum board.
- Automatic Flipping & Double-Sided Coating: For double-sided tiles, the board is automatically flipped, and the coating/lamination process is repeated for the reverse side.
- Precision Cutting: The laminated boards are cut into standard tile sizes (e.g., 600x600mm) using a multi-blade cutting system (typically 3 longitudinal and 5 transverse blades).
- Dust Extraction: An integrated pulse bag dust collector with a high-power fan captures dust generated during cutting, maintaining a clean production environment.
- Automatic Stacking: Finished tiles are automatically stacked and prepared for packaging.
Equipment Advantages
High Automation
The line features frequency conversion speed control and synchronized chain transmission, reducing labor costs and minimizing human error.
01
Versatile Lamination
Capable of handling both PVC decorative films and aluminum foil, adding value to standard gypsum boards.
02
Precision Cutting
Equipped with robust cutting mechanisms that ensure accurate dimensions and clean edges, essential for seamless ceiling installation.
03
Environmental Compliance
The inclusion of a dedicated dust collection system ensures the workshop meets environmental and safety standards.
04
Continuous Production
Designed for continuous operation with manual film cutting options to maintain workflow even during film roll changes.
05
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